Author Archives: Don Gonzales

Rigging and ground seat of the retree

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No matter how careful you are when taking the saddle apart, putting a new tree in a saddle can still be a very difficult process.

Here we have cleaned up the original rigging of this saddle and installed it on to the repaired tree. This is where I don’t worry so much about putting them back EXACTLY where they were to begin with. With this particular saddle, age and use has probably stretched the rigging somewhat out of alignment and proper alignment of the rigging insures the saddle rides square on the horse. For this reason, I install the riggings without paying attention to where they were and instead putting them where they should go. Sometimes you have to accept a little difference to get there but not enough that will affect the rest of the job.

Once I have the rigging installed I move on to the ground work. Luckily with this saddle we were able to utilize the ground work completely which saves some time. Each piece is installed just as it was when the saddle was first made. The great thing here is that all other parts will fit as original (seat, cantle back, plugs, and so on). On the occasion where these pieces can’t be used, you would install the groundwork as in a new saddle keeping in mind the way the old seat and such will fit with what your trying to recreate. This adds lots of time and labor.

After all this is completed, the cantle back and front should drop right in place and with the help of glue and elbow grease you are ready to put the seat in.

Occasionally when putting the front on, you will notice a difference in the horn hole thanks to the new horn cover. Everyone covers horns different and the original may have been thinker or thinner at the base. My suggestion here is to cut it bigger if it’s too tight (which is better) and if it’s too big, your only hope is that the glue will help to hold down the slack around the base.

The next post we will visit about installing the seat and binder which gets us to the point of washing and final assembly.

The work involved in a retree

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This will be the first of a few blogs on putting a new tree in a saddle. In my opinion few saddles are worth the money to put a new tree in them. The misconception among most folks is that putting a tree in a saddle is something easy to do and is cheaper than getting a new saddle. Both of which are false.

For most saddles, a broken tree should be the end of the road. The thing to remember when contemplating the retree of any saddle is the age of the saddle. When we do a retree in the shop, ALL the original parts are used (except the horn and sometimes the binder) so the customer is getting back the same old saddle minus the broke tree part… And less money in their pocket.

This brings us to the price of the job. We charge a minimum of $1000 including the tree repair but not including any parts that have to be replaced, if any. The thing to consider here is what the saddle would be worth after the repairs. A custom saddle in good condition may have merit but a $600 saddle in poor condition probably not.

In these photos we have had the original tree completely restored and fiberglass covered making it as strong or stronger than when it was new. A new horn has been applied and we begin the retree by putting the gullet cover on and working on getting the original ground seat pieces back in place. This insures that the saddle sets as close to the same as it did before it was broken. Using the old pieces is sometimes difficult and we will sometimes have to install a completely new tin strainer and ground seat because they get destroyed taking them out. This adds cost to the job.

As you will see in the next few postings, putting a new tree in a saddle is anything but simple and very labor intensive. If a saddle is built correctly, it should be tough… Saddles, when built right, are not built to be taken apart.

Inskirt rear rigging

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This a team roping saddle that we are building in the shop this month. We have never done one like this before. I really think that this type of rigging is great to cut down on overall saddle weight and give a clean functional look.

I personally still prefer for the front rigging to be a normal full rigging for strength.

Give us your opinion of what you think of inskirt style riggings. We will post photos of this saddle when it’s done.

USTRC FINALS 2011

This year will be our third year attending the USTRC Finals in Oklahoma City. We are so excited to see our old friends and make new ones at this event.

This year we have a twenty foot booth in barn 3 and hope to have many new and exciting products for everyone to enjoy. We would like any input from you about what you would like us to make for this show. Anything from belts to saddles or even stuff out of the ordinary. Please contact us with your ideas or suggestions at our website DGSaddlery or call the shop at 979-775-6300.

Our last stop before the finals will be Waco for the regional finals this weekend and we look forward to spending the weekend with everyone.

If we don’t see you in Waco come by our booth in OKC in barn 3 and visit.

DGSaddlery Roping a Success!

We at DG Saddlery would like to thank all those who attended our 3rd annual DG Saddlery Team Roping in Caldwell, TX this past weekend. We had 491 teams for the day and enjoyed spending time with all our friends and making new ones.

Congratulations to George Mueller for winning the high money of the day and a certificate for a custom saddle! We look forward to working with Mr. Mueller designing his new custom Don Gonzales saddle!

We hope everyone enjoyed our roping and for those that didnt get to make it this year, we will have another one next year and we hope to make it bigger and better than is year. Also if you forgot to purchase your DG Saddlery tshirt from the roping we have them available at the shop or you can contact us through the our website DGSaddlery or call us at 979-775-6300.

Thanks again and we hope the rest of your team roping season goes well. Come see us in Waco, TX this weekend!

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DG Saddlery Roping

August 6, 2011 is the scheduled date for our DG Saddlery Roping to be held in Caldwell, TX. This is our third annual and we hope for it to be bigger than last year. As usual we will be giving a custom saddle certificate to the high money winner of the day.

We will also debute a new tshirt design that day and there will also be other events with give away prizes and lots if fun.

This is a one day event that we do every year and we hope that you will come out, rope, and enjoy the day with us. For more info contact us at DGSaddlery.com

Help with hard leather when tooling.

If you tool leather for any length of time, you will find some pieces that seem to feel like your trying to carve into a piece of concrete. Nobody’s leather is perfect and every piece you pick up is different than the last…. Welcome to working with leather!

I have found that adding a little Murphy’s Oil Soap to your case water will help to lubricate the fibers and allow your swivel knife to glide through even tough leather a lot easier. As always, be sure your knife is sharp and strop it frequently.

Sometimes it’s the hard leather that produces the more elegant results, so try and relax and do your best… If leather tooling was easy everyone would be doing it.

Growth Brings Change

I want to thank all our customers for making 2011 a great year so far and with all this growth we at DGSaddlery are doing our best to insure the quality and timely delivery of all your custom leather goods.

With my time being better spent designing all the artwork that is requested on our beautiful saddles and gift items, I have very little time left to handle a lot of the day to day management duties. So as of last week Jim McFerrin will be in charge of all saddle making in our shop. Jim has been with us for five years or so and has built probably 90 percent of the saddles that have come out of our shop. Jim has over 35 years of custom saddle making experience and has used that knowledge to help us design the look and feel that has made our saddles the best on the market. With him handling the build process from time of order to delivery, will insure that our saddles quality remains consistent and completion is timely.

When it comes to small items such as custom belts, wallets, chaps, and other gift items, Jodi Finke will be in charge of all the duties there. Jodi has been most of our customers’ go to person and now she can devote more energy to managing those jobs to completion. Jodi has been with us for four years and is a true asset to our system.

Feel free to call the shop and talk to either one of these great craftsmen and don’t worry, I am not going anywhere… I will be at my table drawing and tooling. I will still be building saddles and other items, but that depends on what the bosses tell me to build when I’m not drawing.

Thanks again and we look forward to finishing the year as good as the first half!

Big Loop Big Money Tour Finals

After almost a year of ropings, the end is here and all that is left is the Big Loop Big Money Tour Finals.

On the weekend of July 23, 2011 in Bryan, TX, cowboys who have attended at least three Big Loop ropings during the year will compete for custom Don Gonzales saddles and of course lots of cash!

This years event will also include a “Girls Gone Wild” horse sale, sponsor roping, and an all girls roping.

Don Gonzales Saddlery will have our booth set up displaying all 14 custom saddles that will be given away.

We invite everyone to come out to the Brazos Co. Expo Center to enjoy some of the best roping and visit our booth to see 14 of the best saddles that can be won anywhere. And if your not roping at the finals or don’t win won of these great saddles, we would be glad to build one just for you.