One of the most difficult steps in building custom saddles is fitting the saddle seat and cutting the ears. In this post I will show you my trick for insuring that every saddle ear you cut will be perfect. Whether you are a beginner or you are a seasoned veteran, this tip will take the fear out of tackling this step. There are many different ways to accomplish this, but here is my process. Continue reading
leatherwork
Tooling a Leather Wallet
For many of us that start in leather work, we start by making small leathergoods such as wallets, belts, and knife sheaths. In this video I show you my process of tooling a leather wallet. Everyone has a different approach to tooling floral design so keep in mind there are other ways of doing this. Continue reading
Slicking Leather Edges
Everyone has a different process when it comes to slicking leather edges on their leather projects. There are always more than a few ways to skin a cat, but this is the process that I use and it works well for me. Continue reading
Big Loop Ground Seats
Here is a quick run down of what projects are in process within the custom saddle department of our shop (this department consisting of Jim and I, ha ha): we have four customers’ orders from our list, each different and uniquely complex, two ranch saddles for the All Around Performance Horse crew (due in two weeks), and all fourteen of the Big Loop saddles. This is all happening at the same time that the rest of the shop is busy on multiple belts, wallets, scabbards, holsters, saddle repairs and handling customers on a daily basis. The oppurtunity for chaos is so great that it makes for an exciting work week this time of year.
My goal this week was to finish all the ground seats for the Big Loop saddles and get horns started. Some of the saddles
had been started already, some ground seats were done and I wanted to get them all done completely so that Jim could focus on getting the All Around saddles to a point where I could get to tooling fronts or swells (my favorite… not). Starting Monday with that goal in mind, I made progress and got all the ground seats completed by the end of the week. Since this is usually the part that Jim takes care of, I was sure to check with him off and on to insure that I was putting the ground seats in the way he had been doing them. It took me a couple times and a bit of Jim giving me hell, but in the end I got them all in.
Even though Jim and I both build saddles, we each do things a little different and consistency is what we want especially with this project. For the last couple years, our partnership on saddle making has been him building and me tooling/designing all the artwork. He is much faster than me at building and I am much faster than him at tooling, so this arrangement works well. Since these are all rough out, and there is fourteen of them, I have 
to help him with a lot of the building and keeping up with changes he has made all year is something I have to be mindful of. Even though my name is on the sign and stamp, Jim has the lead on this project… And I think he takes a little pleasure in bossing me around.
As the week went along uneventful and productively, it didn’t start off that great. By Monday afternoon we were met with 85 degree temperatures in the shop. Our air conditioner was froze up and not cooling at all. Thinking back on the last few weeks, we realized that the filters hadn’t been changed and they really needed it. In a shop like ours the dust can get pretty bad due to the sanding from the finisher so we have to change filters every two weeks or so. It wasn’t till Tuesday afternoon late when our AC repair guys got us back up and running… till then we just tried not to drip sweat on the leather.
As we set now: ground seats are done, all the horns are cut out and skived, no major mistakes as of yet, a few shop pranks (involving an air horn) were conducted and the new guys haven’t quit yet. It’s still early with lots left to do…
Merry Christmas!
Driving to work this saturday morning, thinking to myself about the list of “have toos” and “if i cans” for the day, it struck me with a bit of excitement and fear. Fear, because i only have two weeks left to finish the gifts that have been ordered, and excitement because we are completing our seventh year in business. Unbelievable!
Seven years ago i was a 24 year old rookie saddle maker putting Vet school on hold to pursue an oppurtunity. My entire life up until this point had been focused on vet school and all of a sudden I had made the decision to give this oppurtunity a whirl. Thinking about it now, I should have been a bit more worried. But as with most of the things that i do, i made the decision and figured all the details would work themselves out.
I have absolutely no regrets in my decision to start DGSaddlery and have enjoyed every minute… Even the scary ones! As a group, we have been truely blessed and so grateful for the friendships that we have made. As we enter the christmas season again here in 2011 and prepare to begin our 8th year in business, we would like to thank all those customers who have supported us and who enjoy our work. Getting better every year is our main focus and we hope that this coming year will be no different. The thing that makes our products stand out is our customers’ imaginations and thanks to them, and our talented artists and craftsmen, we have had the oppurtunity to create some great products.
We hope that everyone has a wonderful christmas and we look forward to 2012 and putting your dreams in leather!