Leathercraft Tips

My Leather Floral Tooling Process

When it comes to actually stamping out the floral design, every leather tooler is different in their approach.  To me, the main thing that sets a productive tooler apart from the competition is all in their process.  As with any goal or project, the main thing to focus on is devising a plan and executing the plan with great focus and uninturupted deligence.  This is almost impossible if you are taking time to decide which tool to use next, or worse yet trying to find the tool you need next.  I am a firm believer that any task or project involves a certain set of rules and a certain workflow that, once decided upon and followed, lead to high productivity and a cleaner product when completed.  Each and every product has a certain workflow that works best for the environment and the craftsman making the product.  The following is the workflow that I use when tooling the majority of my patterns.

When I begin any floral tooling job, and once my artwork is designed and carved in, I begin with under cutting all small curves within the pattern.  I make it a point, anytime I pick up a tool, to go through the entire pattern performing that tool’s task anywhere I can before putting it down and grabbing another tool. This rule holds true no matter the size of the tooling pattern.  If you will get into this habit then your overall tooling time will decrease greatly.  A lot of time is wasted switching tools or like i said before… searching for the tool you need.  If you have it in your hand, do all you can with it before moving to the next one.  Tooling is about focus, and staying focused on the tasks lead to a completed piece of art.

With under cutting, I recommend having a small, medium and large in order to be able to take care of virtually any size tight curve.  Undercuts are great and keep you from trying to fit a square beveler into a curved line.  I work my way up from small to large when it comes to tool order when undercutting.

After all the undercutting is completed, I move to my crowners.  This is not a tool that is mandatory, but I find them to be a great time saver and they keep my scalloped rounded and clean.  These work much better than beveling around them with a tiny beveler.  These are a one tap tool for the most part and I keep a small and large, these two sizes will handle most any scallop that I need.  I will also use the large one on the tips of any vinework that has its tips exposed and not under a border or other vine.

When all this is complete, I now move on to my beveling.  I use a small, medium and large checkered beveler and I run them from large to small.  I first bevel all the long lines with my largest beveler going through the pattern to bevel as much as I can with this tool.  Don’t force this tool into spots!  If the tool is too big for the line you are trying to bevel then skip it… We will have a chance to bevel that after we are done with all the long lines.  This will be the longest spot in the tooling process depending on the pattern.  This is where time is made because you have one tool to focus on and your running through line by line without regard for what you can’t bevel with this tool… just stay focused and bevel long lines.

Now all the long lines are beveled and you are ready to grab the medium beveler and proceed to working on any lines that were too small for the large beveler.  Same rule applies here, if it won’t fit skip it and wait till you have the small beveler in your hand.  This step goes much faster as you have already beveled the majority of the lines in the last step.  After completing this, I take my small beveler and clean up any small spots I couldn’t get before with the other two bevelers.

The next tool you will use is your bargrounders or whatever background tool you choose to use.  At this point all the lines should be beveled, making the background easy to determine.

When all the backgrounding is completed, now I use my thumbprint on all my flowers, leaves, and vinework.  This is where the detail work begins within the pattern.  The tools you use here is completely up to you.  The point is that now is where your pattern will start to take shape.  I also use my leaf liner where needed at this point.

After thumbprinting, or pear shading, you are ready for any fine detail stamping.  This step depends a lot on the style of the pattern that you are tooling.  Below is an example of the accent tools I selected for this pattern but you can incorporate any tools you like for this phase.  Take your time here and have fun… this is the decorative stage.

When you are satisfied with your stamping work within the pattern, now is the time to embelish with the final decorative cuts using your swivel knife.  Again, this is decorative so have fun and use this oppurtunity to work on your swivel knife mechanics.  Decorative knife cuts are the best training for overall proficiency in using the swivel knife.

Once the decorative cuts are completed the pattern is complete.  At this point, I will sometimes go back and undercut the pattern again just to relift the petals of leaves and flowers.  This step is optional and completely up to you and the final pattern.  If it looks good, leave it.

As I mentioned before, this is my process for tooling and yours may be different.  The main point to focus on is that in order to become more efficient in your stamping while maintaining quality you must have a system that you can work from no matter the pattern.  Tooling is like a dance and as long as you can go from one tool to the next smoothly, you will become faster and faster per piece.

 

Spacing holes quickly!

When it comes to punching holes for headstalls, tie straps, billets, or any other strap good you may be making, how do you layout your hole spacing?  Most people get the tap measure out and measure and mark each hole so they will be perfectly placed appropriately.  This is a fine way to do it if complete accuracy is mandatory.  If you are more focused on productive use of your time than perfection of hole spacing, try this method for both time and accuracy!

For the first hole use three fingers as your spacing from the tip to place your first hole.  On tie straps, I usually do a full hand width.

After making the first hole, I will use one finger width as my spacing for the rest of the holes.

Place your finger just past the first hole and use your finger as a guide for placement of the next hole.  Continue this for for each hole after.  On tie straps I use four fingers as my spacing.

This is a great time saver and unless you loose a finger in the middle of this,  your holes should be perfectly spaced.

How To Measure Belt Size

One of the biggest issues involved in making a custom belt is getting the belt blank cut to the right length.  Everyone has their own way of coming up with that measurement, but this is how to measure belt size.

Getting a Proper Measurement

“How do I figure out how long to cut the belt based on the belt size the customer gives me?”

“Can I use their pant size to figure belt length?”

“Is there some kind of belt size chart?”

First, I don’t accept a pant size or a marked size off the belt they wear.  This leaves too much to chance and more times than not will leave you remaking a belt.  The belt they are wearing may be a 36” but they may be wearing it in the tightest hole.  This would mean, depending on the hole spacing and number of holes on the belt, that they are probably closer to a 34”.

I’m sure there are some useful belt size charts that you can find on the web.  The problem with these charts is like I said above, the chart doesn’t take into account what hole the person is using on the belt.  I don’t feel comfortable using a chart to produce a belt for a customer.  It leaves too chance and I feel more confident with an actual measurement like the one I will show you here.

For all my customers, I make them measure the belt they wear currently.  This is important!  Not a belt they use to wear or one their husband wore in high school, but a belt they wear now.  Many a wife has been trying to surprise hubby for an anniversary and snags a belt out of his closet and brings it to me to measure and he hasn’t worn that belt in 15 years.  Now, in her eyes he is still the slim waisted stud he was then, but based on the fact that his new belt I made him didn’t fit, Mr. Stud put on a bit of post marital mass.  Keep your remakes to a minimum and demand a good measurement period.

How do we get a good measurement?  I measure, whether me doing it or letting them do it, from the bend to the hole they wear the belt in with the buckle style they will use.  Let’s define some key terms:

  • Bend: The point where the belt bends around the buckle hanger and snaps closed.  This does not include the flap that folds behind the belt.
  • “The hole they wear it in”: This doesn’t matter if it’s the tightest hole, loosest hole, or a hole they added in the belt.  Whatever hole they wear it in.
  • Buckle style: This is important because a trophy buckle will demand a shorter belt than a small ranger style buckle.  It does not have to be “the” buckle so long as it is of similar style.  All buckles are a little different but the style is the main thing here.  Trophy buckle or ranger style.

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Cutting Blank to Belt Size

Once you have stripped the belt blank off the blocked side in the width you want for the belt, you need to cut it for the customer’s size.  I figure this by adding 10.5” to the measurement from their belt.  So if they gave me a 34” measurement then I would cut their blank 44.5”.  The 10.5” comes from 3.5” for the flap that folds back at the bend and then 7” from the center hole to the tip.  If you want more tip to hang out past the buckle then you can make the tip measurement 8”… if you do this you would add 11.5” to their measurement instead of 10.5”.

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I have used this technique for many years and aside from a bad measurement here and there I have had very few problems and my fit is good every time.  This becomes very important when putting names in the back of belts or making tapered belts and keeping things centered and balanced.

For more information on making and designing custom belts follow the link below to purchase our new eBooklet!  This booklet touches on topics from sizing to finishing a custom belt.

how to measure belt size
Custom Belt eBooklet
$5 Download

 

 

 

 

 

 

 

 

 

 

For Free patterns and patterns available for purchase, visit our Leather Tooling Patterns page often.  We are adding to this page as fast as we can!

Hard to reach spots?

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Having trouble getting to the tight areas when oiling that saddle in your tack room? Here’s a trick I have learned!
Pam makes a spray olive oil that, although maybe a little pricey, works great for those spots a big fat hand won’t fit! Since we oil all our leather products with good clean olive oil, this oil in a spray can is a great complement in our shop and takes a lot of pressure and worry from the hard to reach!
Try this out and let us know what you think!

2013 Big Loop Big Money Tour Finals

This is our fourth year to build the trophy saddles for the Big Loop Big Money Tour Finals put on by Philipp Ranch and we are so excited!

Held at the Brazos County Expo Center in Bryan, TX, the weekend includes team ropings from an Open division down to a #8, kids dummy roping competition and Philipp Ranch Production Horse sale! Starting Friday July 19- Sunday July 21st dont miss this great event!

 

For more information on this event and the production sale visit Philipp Ranch!

What is up with all the skulls?

Over the last few years the leather industry has been over taken by an unlikely trend in the artwork that adorns our saddles and tack.  The days of the traditional oak leaf and acorn floral, the simple basket stamping, or the intricate Sheridan style tooling being the three main options for our selection of artwork available to us are gone.  Even though these are still the favorite for most western folks who want personalized custom leather goods, today we notice artists in the leather industry breaking out of the mold a bit and designing beautiful pieces with everything from game animals to Japanese coy fish with full color.  But in the mix of all the new art being mixed into the traditional floral, the skull has probably received the most attention… like it or not.

Custom tooling being my specialty and being the bulk of what we do in our shop, we get many folks who want to take the artwork on their custom projects to a nontraditional place. IMG_0420

We have made belts with wildlife scenes, angel wings, mermaids, bar maids, hog dogs, bull frogs, cactus, swords, naked ladies and the list goes on and on and on.  But the most popular thing we see people wanting is skulls.

We do many different kinds of skulls, from sweet happy sugar skulls to demon looking zombie skulls.  I was never really into the skull thing until we started doing more and more of them and now I really enjoy drawing them.  A belt is that small accessory item that is becoming an extension of ones individuality and personality almost like a tattoo.  For those too fearful of the pain of the needle, a belt is a good second choice and isn’t permanent!

The skull theme stuff has made its way into some of our saddles as well.  We have completed three skull themed saddles to date and they were all three the most popular of all the saddles we have built.  Not all of the feedback was good, some people have strong opinions when it comes to skulls and that’s cool. closeupsaddle

The main thing is the person who ordered it was completely satisfied with it.  As a custom shop, we have to build and design to the specs of the consumer and that has a big effect on the artwork that we do.  I really never thought that I would be tooling a topless she-devil with horns and a tail sitting atop a pile of bone chilling skulls for the artwork on a fender for a custom team roping saddle, but that’s what we did.IMG_0655

These days it seems that even the most conservative folks want a little edge in their lives.  We see skulls and the like on clothes, truck decals, belts, wallets, caps, and many other consumer products.  I don’t believe the skull trend has anything to do with death or devil worship by any means… it’s simply a fashion statement now that works for anybody who likes them.  The sugar skulls are very popular with their happy expressions and bright colors, while the more bold evil skulls say “Hi I’m Tom, glad to meet you… by the way I’m a potential bad ass!”  Whatever the statement or style one is trying to portray, the skull can be used to accent that and stay in style with the fashion sense of the masses… for whatever that’s worth.

I am eager to see what I will have to learn how to tool into leather in another 5 years just to keep up with what’s hot… feel free to comment on this blog to give me a heads up if you know what that might be!!!

Putting a binder on.

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We are putting a cantle binder on first thing this morning. The binder has been skived where needed and glue applied, after which we will soak the binder in water so that it will be pliable to shape during installation. The binder will need the better part of the day to dry before hand sewing so we want to put them on in the morning first thing or last part of the day so we don’t waist time in the shop on it drying.

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Big Loop Ground Seats

Here is a quick run down of what projects are in process within the custom saddle department of our shop (this department consisting of Jim and I, ha ha): we have four customers’ orders from our list, each different and uniquely complex, two ranch saddles for the All Around Performance Horse crew (due in two weeks), and all fourteen of the Big Loop saddles.  This is all happening at the same time that the rest of the shop is busy on multiple belts, wallets, scabbards, holsters, saddle repairs and handling customers on a daily basis.  The oppurtunity for chaos is so great that it makes for an exciting work week this time of year.

My goal this week was to finish all the ground seats for the Big Loop saddles and get horns started.  Some of the saddles

saddle tree and ground seat
Working hard on the Big Loop saddles

had been started already, some ground seats were done and I wanted to get them all done completely so that Jim could focus on getting the All Around saddles to a point where I could get to tooling fronts or swells (my favorite… not).  Starting Monday with that goal in mind, I made progress and got all the ground seats completed by the end of the week.  Since this is usually the part that Jim takes care of, I was sure to check with him off and on to insure that I was putting the ground seats in the way he had been doing them.  It took me a couple times and a bit of Jim giving me hell, but in the end I got them all in.

Even though Jim and I both build saddles, we each do things a little different and consistency is what we want especially with this project.  For the last couple years, our partnership on saddle making has been him building and me tooling/designing all the artwork.  He is much faster than me at building and I am much faster than him at tooling, so this arrangement works well.  Since these are all rough out, and there is fourteen of them, I have custom saddle seatsto help him with a lot of the building and keeping up with changes he has made all year is something I have to be mindful of.  Even though my name is on the sign and stamp, Jim has the lead on this project… And I think he takes a little pleasure in bossing me around.

As the week went along uneventful and productively, it didn’t start off that great.  By Monday afternoon we were met with 85 degree temperatures in the shop.  Our air conditioner was froze up and not cooling at all.  Thinking back on the last few weeks, we realized that the filters hadn’t been changed and they really needed it.  In a shop like ours the dust can get pretty bad due to the sanding from the finisher so we have to change filters every two weeks or so.  It wasn’t till Tuesday afternoon late when our AC repair guys got us back up and running… till then we just tried not to drip sweat on the leather.

As we set now: ground seats are done, all the horns are cut out and skived, no major mistakes as of yet, a few shop pranks (involving an air horn) were conducted and the new guys haven’t quit yet.  It’s still early with lots left to do…